Blending

Blending chemicals


Every chemical reaction requires the raw materials to be mixed. Also for the heat transport,
z. B. for the supply and removal of heat of reaction, a good mixing is indispensable. In general, the mixing of substances is one of the most important processes in chemical engineering. All combinations are possible: liquids, dissolved in each other or in several phases, liquids of high viscosity, liquids with solids up to doughy masses, liquids with gases and also several solids or gases with each other. In end-product packaging, mixing processes are often critical to product quality.

Agitation

As the most important mixing method in the industry isthe stirring known.

For low viscosity fluids, propeller stirrers, which cause predominantly axial flow, or disc stirrers, primarily radial flow, are often used. Their diameter is usually 20-40% of the bowl diameter. They run fast and effect preferably turbulent flows. In order to produce a suspension of solids in the stirred tank, especially propeller stirrers are suitable because the axial flow prevents settling on the bottom of the stirred tank.


The radial flow of the disc stirrer promotes the fragmentation of gas bubbles and is particularly suitable for reactions in which a gas is reacted. An essential function of the flow breakers, which are fixed in the stirred tank. They prevent the contents of the stirred tank from rotating together with the stirrer, whereby the effect of the stirrer would be small. On the other hand, the flow breakers ensure optimum stirring and turbulence. They are mounted at a distance from the boiler wall, so that no deposits and no dead zones can form within them in the flow.



Numerous other types of stirrers have been developed. A decisive parameter is the viscosity. The Anchor Stirrer is an example of use for high viscosities. It runs slowly and tightly against the vessel wall to prevent buildup and improve heat transfer when the wall is heated or cooled.


The drive of a stirrer by an electric motor requires a gearbox and a stable bearing of the stirrer shaft (agitator). Most of these are mounted above the stirred tank. Depending on the size and viscosity, high torques are required.

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